Hanlong Saw Machinery Co., Ltd.

Hotline

+8615288940600

Products

Hotline

+86-533-5333776

Coil Leveling and Laser Cutting Production Line

  • Hotline: +86-533-5333776
  • Product Description


微信图片_20260311163442_27_15.jpg

This production line integrates processes such as uncoiling, material feeding, leveling, and laser cutting, enabling the automated, 

continuous processing of coil materials.

The system consists of an uncoiler, a loading trolley, a leveler, and a main laser cutting unit. After undergoing uncoiling, conveying, 

and precision leveling, the coil material proceeds directly to the laser cutting station, completing the entire transformation from raw 

coil to finished part in a single, seamless operation.

Characterized by stable operation and reliable precision, this production line eliminates intermediate transfer steps, thereby significantly 

boosting processing efficiency and material utilization rates. It is ideally suited for automated metal sheet processing applications.

1. Equipment Environmental Conditions

1. Working Power Supply: Three-phase AC 380V±10%, 50Hz±10%

2. Ambient Temperature: -545°C

3. Relative Humidity: ≤80%

4. Unit Direction: Right to Left

5. Total Power: Approx. 15kW

2. Applicable Material Specifications

1. Leveling Materials: Cold-rolled steel sheet, galvanized coil, stainless steel, etc.

2. Material Thickness: 0.8–3.0mm (galvanized sheet); 0.5–2.0mm (stainless steel)

3. Material Width: 1000–1600mm

4. Material Inner Diameter: Φ480mm–Φ510mm (Φ610mm with flared rubber ring)

5. Max. Material Weight: 10,000kg

3. Equipment Specifications & Parameters

Item

Model / Configuration

NCMB-1600

Leveler

Material Width (mm)

10001550


Material Thickness (mm)

0.5–2.0 (stainless steel)


Feeding Speed (m/min)

0–20 (adjustable)


Feeding Direction

Right to Left


Discharge Height (mm)

830


Power Supply

AC380V 50Hz 3-phase


Servo Motor

7.5kW


Leveling Rolls

Φ80, 7 upper / 8 lower, 4-high, GCr15


Backup Rolls

Φ80, 3 rows upper & lower, GCr15


Feeding Roll

1 set; upper PU-coated, lower 40Cr


Leveling Roll Hardness

58–62 HRC


Feeding Accuracy (mm)

±1mm


Leveling Accuracy (mm/m²)

≤±2mm/m²


Infeed Roll

Pneumatic opening/closing


Leveling Adjustment

Precision worm gear for gap adjustment


Transmission

Reducer + Gear

Loading Car

Structure

4-column direct acting


Movement

Motor + reducer drive


Lifting Bracket

V-type


Travel Speed (m/min)

3m/min


Load Capacity (kg)

10,000


Lifting Stroke (mm)

300

Uncoiler

Max. Coil Weight (kg)

10,000


Coil Inner Diameter (mm)

Φ480–Φ510 (Φ610 with flared ring)


Max. Coil Outer Diameter (mm)

Φ1350


Expansion

Hydraulic


Spindle Brake

Disc pneumatic brake


Rotation Power

4kW 3-phase motor + reducer


Press Roller

Non-powered, follower type; PU-coated


Press Arm

Pneumatic


Uncoiling Direction

Upper uncoiling


Speed Control

Inverter


Support

Side support arms

Hydraulic System

Oil Tank

40L


Motor Power (kW)

2.2


Hydraulic Pressure (MPa)

7–14

Laser Cutter

Type

Gantry fiber laser cutter


X-axis Travel

3000mm


Y-axis Travel

1500mm


Z-axis Travel

100mm


X/Y Positioning Accuracy

±0.05mm/m


X/Y Repeat Positioning Accuracy

±0.03mm


X/Y Max Acceleration

1.2G


X/Y Max Positioning Speed

80m/min


Laser Output Power

3kW

3. Standard Configuration List

No.

Item

Description

Standard (√)

1

Photoelectric Loop Control

Standard

2

Hydraulic Coil Expansion

Standard

3

Press Arm Assembly

Standard

4

Material Support Device

Standard

5

Loading Car

Standard

7

Uncoiler Inverter Speed Control

Standard

8

Disc Pneumatic Brake

Standard

9

Leveler Infeed Device

Standard

10

Infeed Upper Roller PU Coated

Standard

4. Standard Functional Structure & Optional Configuration List

5. Main Electrical & Transmission Components (Standard)

No.

Name

Origin

1

Photoelectric Loop Control System

Omron (Japan)

2

Uncoiler Inverter

Delta (Shenzhen)

3

Uncoiler Reducer

Huixin (Zhejiang)

4

Bearings

Harbin Bearing

5

3-Phase Asynchronous Motor

Shenli (Shandong)

6

Circuit Breaker

Chint

7

Contactor

Chint

8

Control Pushbutton

Gaoqiao (Zhejiang)

9

Relay

Chint

10

Auxiliary Cylinders & Pneumatic Parts

Famous domestic brand

11

Hydraulic Cylinders & Components

Yehui (Zhejiang)

12

Main Motor

Inovance

 

(2) Laser Cutting Machine

Adopts gantry structure, welded bed and die-cast beam, featuring high rigidity, stability and shock resistance.
Equipped with precision linear guides and gear-rack drive, high precision and high speed; max. rapid traverse speed 80m/min, positioning accuracy ±0.05mm/m, repeat positioning accuracy ±0.03mm.

Equipped with Bochu (BCAM) control system, powerful and suitable for various sheet processing. AC servo motors feature low inertia and excellent dynamic performance.
Servo motors drive through reducers, ensuring reliable transmission accuracy.

Adopts 3kW Max photonics fiber laser and Bochu laser head, high efficiency, reliable operation and long service life.
Equipped with automatic programming and nesting software, convenient for drawing and programming, maximizing material savings. The software communicates with the CNC system via Ethernet for remote monitoring and control.

Cutting scraps drop into the scrap cart via a hopper for easy regular cleaning.
X/Y racks and guides are protected by side covers and bellows to prevent dust contamination, extending service life. X/Y gear racks feature centralized lubrication; linear guide blocks have lubrication nipples for periodic greasing.

Z-axis uses a capacitive sensor to control the Z-axis motor and adjust the cutting head height, maintaining a constant focal distance (nozzle-to-sheet gap) for consistent cut quality. Focal position can be adjusted according to material type and thickness.

X/Y/Z axes are equipped with limit switches and elastic buffers at end positions for safe travel.
Pneumatic components are imported; three cutting gases are available and selectable. The high-pressure gas system supports up to 2.5MPa nitrogen for stainless steel cutting, ensuring stable operation and excellent cut quality.

Optional dust extraction unit is available to remove fumes and dust.
In winter, antifreeze must be used in the chiller coolant; chiller must remain powered on continuously.

Main Components

1) Main Electrical Configuration

No.

Name

Brand

Remarks

1

Laser Source

Max 3kW

1 set

2

Laser Head

Max

1 pc

3

Control System

Bochu Bus

1 set

4

Servo Motor

Inovance Bus

6 pcs

5

Low-Voltage Electric

Chint

1 set

6

Intermediate Relay

Chint

1 set

7

Reducer

Motovario / Shimpo

3 pcs

8

Servo Drive

Inovance

6 pcs

2) Mechanical Configuration

No.

Name

Brand

Remarks

1

Structural Steel

GB standard

1 batch

2

Reducer

Huixin / Wuma

3 pcs

3

Linear Guide

HIWIN / Dinghan / AIRTAC

1 batch

4

Gear Rack

YYC or equivalent

1 batch

5

Bearings

HRB / ZWZ / LYC

1 set

6

Hydraulic Motor

Yehui

1 pc

7

Solenoid Valve

Yuken

1 set

8

Hydraulic Cylinder

Yehui

2 pcs

9

Pneumatic Components

AIRTAC

1 batch


 Haron  Cutting  Machines Co., Ltd. is specialized in the production of CNC high speed metal circular saw machine、Aluminium cutting saw、Graphite saw, band saw machine enterprises

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